Norwegian insurer Gard has issued a reminder that a new port state inspection campaign is imminent. Originally scheduled for 2020 but postponed due to COVID-19, this year’s joint inspection campaign by the Paris and Tokyo MoUs starts on 1 September 2021 and focuses on stability in general.

Norwegian insurer Gard has issued a reminder that a new port state inspection campaign is imminent. Originally scheduled for 2020 but postponed due to COVID-19, this year’s joint inspection campaign by the Paris and Tokyo MoUs starts on 1 September 2021 and focuses on stability in general.

Ships and their equipment should always be maintained in such a way as to ensure safe operations and smooth Port State Control (PSC) inspections. However, targeted PSC inspections announced in advance, like the yearly Concentrated Inspection Campaigns (CIC), serve as timely reminders for companies and seafarers to focus on specific areas where a higher risk of accidents and/or non-compliance with international safety regulations could exist.

This year’s joint CIC by the Tokyo and Paris MoUs on stability in general has reportedly been prompted by several serious incidents including incorrect ship loading conditions and missing intact stability documentation onboard. The CIC will run from 1 September to 30 November 2021 and, at the time of writing, it has been announced that the Black Sea, Indian Ocean, Mediterranean, Riyadh and Viña del Mar MOUs will also participate in the campaign.

As in previous years, the CIC will be included as an additional part of routine PSC inspections during the campaign period and attending PSC Officers (PSCOs) will use a questionnaire tailored to verify specific topics and areas relevant to the CIC. The CIC questionnaire is expected to be published in August 2021, however, attending PSCOs are likely to focus on issues such as:

  • Stability documentation (stability booklet, loading manuals, etc.)
  • Loading calculations (loading computer and software, loading documents, etc.)
  • Responsible officers’ familiarization with the above
  • Companies’ ability to respond to emergencies which require stability calculations, such as grounding, flooding, list due to shifting of cargo, etc.

Gard is encouraging its members and clients to use this CIC as a reminder of the importance of ensuring readiness of the shore organisation, crew and equipment in case of emergencies that may lead to loss of stability.

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Port state CIC to focus on stability issues


Maine Maritime Academy’s Center for Professional Mariner Development (CPMD) continues to expand rapidly and flex to meet the training requirements of mariners and the maritime industry as the limitations of 2020 ease. Enrollments in key USCG Standards Training Certification and Watchkeeping (STCW) courses have increased dramatically, and in the past 11 months CPMD has instructed over 800 mariners in more than 103 classes.

“CPMD rounds out our effort to provide a world-class education to our students,” says Dr. William J. Brennan, President of Maine Maritime Academy. “Thanks to our state-of-the-art facilities and the excellence of our instructors, we are positioned to support professional certification needs across the spectrum, whether participants are just beginning their career or re-certifying after many years of experience.”

The center offers online, hybrid, and in-person courses to meet both industry and individual needs. CPMD’s regularly scheduled trainings and a-la-carte options are designed to accommodate the dynamic and demanding schedules of the maritime workforce. Building on Maine Maritime Academy’s depth and experience, we have developed tailor-made courses for unique requirements such as geographic specific training and harbor pilot exam preparation.

CPMD has expanded both its instructor cadre and its simulation and equipment capabilities to meet the resurgent need in training. Of the 33 courses currently offered, skill-set-specialized instruction such as Fast Rescue Boat, Tankship Dangerous Liquids, Basic and Advanced Firefighting, Vessel Personnel with Designated Security Duties, Leadership & Managerial Skills, Engineroom Resource Management, Management of Electrical and Electronic Control, Crisis & Crowed Management, and Helicopter Underwater Egress Training are receiving the most interest.

The mission of CPMD is to meet the mariner’s unique needs by offering a flexible schedule in a quiet and easily accessible location. Our professional staff will work with you or your company to secure a training plan to exceed expectations.

Our offerings range from introductory courses like Fishing Vessel Safety, to advanced curriculum such as Inert Gas Systems and Crude Oil Wash, which provides a fundamental understanding of the shipboard systems associated with tanker operations. Fast Rescue Boat, where trainees learn to handle and take charge of rescue boats in adverse weather and sea conditions, is another popular hands-on course. This winter, we began offering tutorial classes for harbor pilots.

The Center for Professional Mariner Development continues its forward-looking expansion. A four-story, three burn room, live-fire training facility will be completed on-premises by the year’s end. The live-fire facility will also support working at heights training. Cooperative ventures in offshore wind safety and autonomous smart vessel technology are also progressing quickly.

For a complete listing of courses, contact information, and registration information, please visit our website.

 

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Maine Maritime’s Center for Professional Mariner Development Grows to Meet Industry Demands


Norway Electric Ferry

Rygerelektra Electric Ferry, Image via Rødne Fjord Cruise

Travel Norway’s Fjords On A Quiet Electric Ferry

Bloomberg

Total Views: 0 

July 3, 2021

By Gabriel Leigh (Bloomberg) Hop on a ferry in Norway and it’s increasingly likely that the rumble of a diesel engine will have been replaced by the quiet hum of an electric motor.

The Scandinavian nation, already a leader in electric cars, has in recent years been churning out zero-emissions vessels that could one day be used all over the world. Right now the ships mostly ply key domestic routes, especially in the mountainous west coast where ferries are an essential piece of the transportation network.

But they’ve already made Norway the most electrified shipping nation in the world, thanks to an aggressive government push to cut maritime emissions. The country is home to almost three-quarters of the 274 vessels globally that run at least partly on batteries, according to a state advisory body. Its fleet of 31 fully-electric car ferries is expected to nearly double by the end of the year, says the Green Shipping Programme, a public-private partnership that supports the transition. Even the sightseeing ferries that cruise Norway’s famous fjords are transitioning to battery power.

On a Saturday morning in Stavanger, along Norway’s west coast, a new ferry, the Rygerelektra, is in the harbor preparing for a tour of some nearby fjords. Measuring 42 meters long with a seating capacity of nearly 300, the ferry is owned and operated by Rødne Fjord Cruises. It is among a group of vessels from several of Norway’s leading maritime companies that are driving a shift towards a zero-emissions fleet and supporting Norway’s ambitious economic reinvention away from oil and gas to an alternative energy source.

“We have this closeness to the ocean in Norway, and the pinnacle of Norwegian business somehow has always sprung out of that,” says Silje Bareksten, chief sustainability officer at 3 Norske AS and a former official at Nor-shipping, a biannual maritime trade fair held in Oslo. Today, Bareksten says, the “need to find new, ecologically and financially sustainable ways of doing business in the years to come” is gaining wider acceptance among among public and private entities, and helping to build momentum in the right direction.

When the Rygerelektra debuted last summer, a state broadcaster in Norway described it as the fastest and longest-range electric ferry in the world, a difficult feat for machinery that is battery-powered. Just as with electric automobiles, range anxiety, or rekkeviddeangst, is a real fear, acknowledges Lars Rødne, the cruise operator’s chief executive officer. “You have to make sure you can come back!”

A large liquid crystal display on the bridge highlights the vessel’s battery status at all times. The Rygerelektra typically starts with an 85% charge. After a three-hour, 40 nautical mile round trip through the fjords – it runs at around 15 knots, but, the company says, can handle 23 knots in speed tests — the ferry winds up back in Stavanger with about 15% battery power remaining.

Rygerelektra was built by Brødrene Aa, a small family shipbuilding firm tucked inside a fjord a few hundred miles to the north of Stavanger. The company made a name for itself in the early 2000s as a pioneer in the use of carbon fiber fast ferries, vessels that largely cover trunk routes between cities along Norway’s west coast. They have over 60 such vessels today, covering deliveries in Norway and to Asia — workhorses that move quickly, and weigh far less than counterparts made from traditional metals.

Over the last few years, Brødrene has branched out into all-electric vessels, delivering its first, a sightseeing ferry named Future of the Fjords, in 2018. It took the company just two years to make the leap to a fully battery-powered ship after producing a predecessor ship, Vision of the Fjords, that uses a hybrid engine.

Higher efficiency carbon fiber vessels have allowed the firm to begin exploring battery-powered alternatives. “We’re going through different phases, like in the car industry,” says Lars Gimmestad, the deputy CEO at Brødrene. “The first phase was lowering emissions on traditional fuels. In one test we did, the carbon fiber reduced the fuel costs 40%. And then we stepped into the next phases.”

Transport by sea is critical for people and goods in Norway’s maritime regions. Road travel is slow, given the landscape and the fjords. Even though air service is an option to reach certain small communities, many rely on ferries. The Norwegian government has set out to cut emissions from domestic shipping and fisheries in half by 2030.

For now, Norway’s faster, long-distance ferries — the kind that traverse the sea at 30 knots-plus between larger coastal cities — still run on diesel. The energy density of even the most advanced batteries simply isn’t enough. On the Rygerelektra, an entire room, like some kind of science fiction walk-in closet, is filled with batteries hidden behind white metal doors marked with high voltage warnings. Inside a series of fans whirred along at high speed to keep everything cool, drowning out most other sound. All to power a motor not much bigger than a large suitcase.

That’s led companies like Brødrene to focus on further developing and refining the technology, whether by turning to alternative fuel sources, such as hydrogen, utilizing more efficient, weight-reducing designs, improving battery technology, or some combination of all. “We’re just getting started,” says Gimmestad. “As soon as we get the technology advanced a bit further and we have concepts out there that can prove distance and speed that are a bit higher than today, then I think this will come with real force.”

Norway’s oil and gas wealth is what allows the country to fund an ambitious push away from fossil fuels. The government sees this as the time to plot out a post-oil future that allows Norway to maintain its current living standards using other revenue generators (and transport methods). The oil industry remains important, of course, but it is well understood that it won’t continue as it has forever.

European Economic Area rules prevent Norway from directly subsidizing many of these projects, but it can reduce the financial risks for homegrown clean energy technology and defray the higher costs of buying advanced electric vessels. In 2019 ENOVA, a state-owned enterprise that distributes funds to accelerate the transition to cleaner energy, made new commitments totaling about $638 million, more than double that of the two previous years. The money funded almost 1,500 distinct projects, including the introduction of a fully electric tugboats in Oslo. Rødne received about $2.2 million in grants to offset the cost of Rygerelektra.

Government restrictions are also accelerating the shift. Diesel ships will be banned from all of Norway’s UNESCO-designated fjords starting in 2026. Some operators have already made the switch. The Lysefjord, where Rygerelektra operates, doesn’t currently fall under that ban, but Lars Rødne thinks it’s going to extend everywhere eventually, beyond UNESCO sites.

“In Norway, we need to transition from oil exports to sustainable products and services, while still utilizing the competence we have gained from the oil industry, says Pia Meling, vice president of sales and marketing at Massterly, the autonomous shipping company. “We would like to compete on the renewables and in clean shipping in particular.” Massterly’s vision is one of zero-emission, autonomous vessels moving everything from passengers around Norway to containers across oceans.

Stavanger is Norway’s oil capital. The quaint city has traditionally been a shipbuilding hub as well. Just across the water from the Stavanger harbor a massive tanker is under construction, its hull still a skeleton in parts. Rødne worries that a major bottleneck for them is the lack of a high-voltage charging system at the dock.

That will become a more pressing concern as Norway’s fleet of electric ships grows. Local ferry operator Kolumbus, for instance, has announced plans to go completely emission-free by 2024. With this in mind, Rødne is working with energy company Lyse, as well as future electric-boats operators, to build infrastructure in Stavanger to support fast-charging of multiple vessels at once.

Local governments can be conservative when it comes to installing new electrical infrastructure. “There’s a lot of politics around what we’re allowed to do here,” says Rødne, who hopes the new fast charger will be online at some point this year. “It’s taking more time than we’d like. But there’s a good progression now.”

Charging infrastructure and insufficient electrical grid capacity are emerging as a serious potential issue standing in the way of all-electric transport well beyond shipping. A future world in which trucks, ferries and other commercial operators run on electricity is expected to add great deal of added demand on the existing grid. Yet there has been growing resistance in Norway to onshore wind power – likely needed for generate more clean power.

Still, solutions are emerging. Another Brødrene electric ferry that runs in the remote town of Flåm, cruising the UNESCO-listed Nærøyfjord, risked faced the problem that the local grid might not be able to support the kind of voltage it would need to charge quickly enough to stick to its schedule. So a special charging dock was developed, something like a power brick for a phone except much larger, that would slowly charge off the grid continuously, and then deliver a fast charge directly to the ship whenever it came in to dock.

For all the developments, the public and some in government have questioned the pace of change. Kirsten Å. Øystese, project manager at the Norwegian Climate Foundation in Bergen, says Norway’s progress in electrifying its maritime fleets is impressive, and ahead of many other European countries. But challenges remain.

“The shipping sector is almost entirely dependent on fossil fuels, and still needs to make substantial cuts in emissions to play its part in meeting the Paris Climate Agreement goals,” Øystese says. “The sector must aim for net zero emissions by 2050, and that will require significant increase in use of batteries, shore power and hydrogen-based fuels such as ammonia.”

Meanwhile Brødrene is making moves to serve markets beyond Norway. The firm attracted the interest of Chinese shipping giant Chu Kong Shipping in 2016, a meeting which led to the formation of a joint venture and a shared production facility in Guangzhou. There they crank out their signature carbon fiber diesel ships for use in the Pearl River Delta, a market with enormous potential for both conventional and electric vessels. Another potential market is Hong Kong, which has been looking closely at electrifying their vast commuter ferry fleet.

Interest has also come from San Francisco’s Water Emergency Transport Authority (WETA), which wants to explore options for moving to zero-emissions as they expand ferry service in the Bay Area. There’s plenty of potential, but the priority for Brødrene now are the contracts it has with ferry operators throughout Norway. Growth with international clients, while promising, will have to come gradually, says Gimmestad.

The math works out for potential investors, says Brødrene Chief Executive Officer Tor Oyvin Aa. The emission-free ferries are more expensive to acquire, but “capital is very cheap now,” he says. For example, companies might invest about 30% more in upfront costs, but save twice that on fuel.

And those numbers continue to get better. While batteries weighed around 12 kilograms per kilowatt-hour (kWh) of power just a few years ago, they’re now at around 8kg per kWh and could get to 6kg/kWh soon. In 2016 Brødrene delivered Vision of the Fjords which could run 8 nautical miles on electricity. By 2018, it produced the Legacy of the Fjords that managed 20 nautical miles fully electric. Now Rygerelektra can serve a 40 nautical mile route.

Aa says the biggest opportunity will be in commuting ferries, and from coastal cities on the Mediterranean in particular, helped in part by the depressed oil price which has weakened the Norwegian krona and made their ships cheaper for Europeans. In January the company sold three of its latest “Aero” carbon fiber diesel ferries to a Greek operator, and more orders, potentially including electric variants, are expected from the region.

“There are traffic jams just about everywhere now,” says Aa. “So if you can move people onto the waterways and do it emission free, that’s really something. The water is lying there,” he says with a smile. “You don’t need maintenance on the sea. And it costs less and it’s emission free.”

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Travel Norway’s Fjords On A Quiet Electric Ferry


British Royal Navy destroyer HMS Defender in the Bosphorus Strait

British Royal Navy’s Type 45 destroyer HMS Defender, followed by Royal Netherlands Navy frigate HNLMS Evertsen, sails in the Bosphorus, on its way to the Mediterranean Sea, in Istanbul, Turkey, July 2, 2021. REUTERS/Yoruk Isik

Russian Warplanes Practice Bombing Ships In The Black Sea

Reuters

Total Views: 139 

July 3, 2021

By Tom Balmforth (Reuters) – Russian warplanes practiced bombing enemy ships in the Black Sea during training exercises, Russia said on Saturday, amid friction with the West over NATO drills in the region and following a recent incident with a British warship.

Moscow last week challenged the right of HMS Defender to pass through waters near Crimea, something London said it had every right to do. Russia annexed Crimea from Ukraine in 2014 but most of the world still recognizes it as part of Ukraine.

Russia said the vessel had illegally entered its territorial waters and accused London of a “provocation.” Moscow has said it could bomb British naval vessels if there are more such actions by the British navy off Crimea.

On Saturday, Russia’s Black Sea Fleet said warplanes from its aviation units and those of the southern military district had taken part in training drills.

“Aircraft crews … conducted training flights over the Black Sea, practicing missile and bombing strikes against simulated enemyships,” it was quoted as saying by the RIA news agency.

The drills involved aircraft including Sukhoi Su-30SM multi-purpose fighters, Sukhoi Su-24M bombers, Sukhoi Su-34 fighter-bombers, and Sukhoi Su-27 fighter jets, the report said.

The exercise comes as NATO, Ukraine and allies conduct their large-scale Sea Breeze drills in the region.

Those drills are set to last two weeks and involve about 5,000 military personnel from NATO and other allies, and around 30 ships and 40 aircraft, with U.S. missile destroyer USS Ross and the U.S. Marine Corps taking part.

Moscow had called for the exercise to be canceled and the Russian defense ministry has said it will react to safeguard national security if necessary.

by Tom Balmforth Editing by David Holmes, Reuters

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Russian Warplanes Practice Bombing Ships In The Black Sea


Ministry of Transport of Thailand has appointed a National Committee to conduct study, and work out framework, for establishing a National Shipping Line, during a special meeting on Jun 30. national tonnage accounts for just 9% of total nation’s freight, with 91% being transported by foreign ships and companies. Some 1.33 billion Baht freight costs go elsewhere but not to Thailand.
According to plan, all the required studies and framework should be carried out in 1 year. Working group is already appointed, to prepare, soonest possible, the establishment of National Maritime Company, embracing all legal issues. Working group with Deputy Minister of Transport as Chairman, is tasked also, with working out guidelines for Company’s formation.
Transport Policy Division of Ministry of Transport is to establish sub-committees to study: other nations’ experience in creating and running national carrier companies; foreign investments benefits and ways to attract investors; the optimal ways to operate the company, based on public and private stakeholders partnership.

Comment:
There’s no doubt, that the main or the only factor, which triggered this move, is the nation’s supply chains security. Nations can’t depend any longer on absolutely unreliable and unpredictable major multinational carriers, and on their ruinous for economies, dictatorial freight rates practices. National carriers freight rates won’t be anywhere near as exorbitant as those imposed by shipping majors (assisted by intl maritime bodies), and even more importantly, national carriers will be predictable and reliable. Dictatorship of several giant corporations is based on monopoly and international maritime legislation, made specifically favorable for monopolies by another plague of shipping industry, which is international maritime bodies, starting with IMO.
Any national run by sensible, responsible, government, should do the same – should incentivize, promote and support national shipping companies, in order to remain sovereign and independent.

On the other hand, there’s some doubt with regards to Thailand determination and ability, ample enough to establish national carrier or carriers. It’s not just the attempt to secure nation’s logistic chains, it’s more than that, it’s something of a revolt against globalist agenda, which supports monopolism, and strongly opposes nations’ sovereignty.
It’s my personal observation or assessment, based on “fighting pandemic” recent Thailand experience – situation with “pandemic” spins out of control with thousands of “infected” found every passing day, with only criteria being PCR test, an absolutely unreliable and false instrument.
I’ve got an impression, that so-called “medics” who’re “fighting the pandemic”, got so drunk with power over public, power they didn’t ever experience before, that they lost all senses of responsibility, honesty and medical ethics.
To establish national shipping line, government will have to, first of all, take control over situation in general, and curb, somehow, uncontrollable “medics” and “pandemic fight”.

 

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Thailand set to establish national shipping line in one year


General cargo ship UNISPACE was disabled and started to drift towards Danger Point Lighthouse, South Africa south of Cape Town, in the evening Jun 30, while en route from Namibe Angola to Durban. According to AIS track, the ship anchored off Danger Point to avoid further drift in rough weather, in dangerous proximity to coastline. SAR tug SA AMANDLA (IMO 7385215) took UNISPACE on tow at around 0600 UTC Jul 1, understood she’s to be towed to Cape Town.
General cargo ship UNISPACE, IMO 9267285, dwt 10621, built 2003, flag Antigua, manager MARSHIP BEREEDERUNGS GMBH (EQUASIS).

 

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Disabled German freighter taken on tow off Cape Town


Fire erupted in engine room of container ship DOLE COLOMBIA in the evening Jun 30 while the ship was still at Wilmington port, Delaware, USA. Understood fire started shortly after the ship unmoored or was in process of unmooring, the crew sealed off engine room and activated CO2 fire system, fire was extinguished, the ship berthed again. No injures reported. As of 1430 UTC Jul 1 DOLE COLOMBIA was still at Wilmington. She’s bound for Santa Marta, Colombia.
Container ship (reefer) DOLE COLOMBIA, IMO 9185293, dwt 30145, capacity 2046 TEU, built 1999, flag Bahamas, manager REEFERSHIP MARINE SERVICES LLC.

 

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Container ship fire, Wilmington USA


General cargo ship CANMAR ran aground during the night Jul 1-2 at Westeralen Archipelago waters, Nordaland, Norway. The ship was refloated soon after grounding and taken under tow. Grounding was caused by mechanical failure, small water ingress is mentioned. As of 0430 UTC Jul 2 the ship on tow of SAR vessels was approaching Stokmarknes, where she’s to undergo inspection.
General cargo ship CANMAR, IMO 9075369, dwt 1260, built 1993, flag Norway.

 

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Italian Coast Guard patrol boat sank after fire Video


sail-powered cargo ship
EcoClipper concept (EcoClipper/Cape Horn Engineering)

PUBLISHED JUL 2, 2021 12:53 PM BY THE MARITIME EXECUTIVE

 

EcoClipper, a Dutch start-up company working to develop a fleet of zero-emission sail-powered cargo ships, is using 21st-century technology to perfect wind propulsion to provide sustainable transportation for cargo, passengers, and trainees around the world. UK-based engineering consultants Cape Horn Engineering is partnering with EcoClipper to apply its expertise in computational fluid dynamics to advance the design of the modern sailing ships.

Founded in 2018, EcoClipper plans to develop a fleet of ships that will sail on four shipping lines with fixed schedules, thereby creating a new shipping logistics system for sail cargo vessels. The concept calls for three regular routes to be established, starting with the Atlantic sailing from the English Channel to the United States and the Caribbean. The Pacific route would sail from California to China and Japan, and the most ambitious is a traditional route sailing around the world using the westerly wind patterns.

The inspiration and starting point for the design of the modern vessels was based on the design of the Dutch sailing clipper Noach, launched in 1857 and reported to have been the fastest Dutch sailing vessel ever built. The EcoClipper 500 will be built in steel with modern construction techniques. According to the company, each vessel will be able to carry 500 tons of cargo along with a crew of 12, 36 trainees, and up to 12 passengers.

“The historic records of Fop Smit’s Noach are extensive,” says Jorne Langelaan, sail cargo expert and founder and CEO of EcoClipper, nothing that the design of the historic ship was built around cargo carrying capabilities and passenger comfort. He, however, wants to test different hull shapes to ensure the best performance of the modern ship. “With Cape Horn Engineering’s expertise, we are able to fine-tune the ship to make sure it can sail as fast as possible, whilst retaining these necessities.”

 

CFD simulation for the EcoClipper design (Cape Horn Engineering)

 

Cape Horn Engineering’s expertise focuses on optimizing the design of many composite vessels using its experience in hydrodynamics and specialization in computational fluid dynamics (CFD).  The engineers use high-fidelity RANS-based simulation techniques where accurate forces and moments are obtained for the given shape candidates and operating conditions.

For the EcoShip project, Cape Horn explains that an ambitious R&D program was agreed and extensive CFD simulations for four different candidate hulls were performed and compared at different sailing conditions to aid the design process. Dr. Rodrigo Azcueta, managing director of Cape Horn Engineering explained that CFD technology is a crucial support for naval architects to optimize designs for critical elements such as weight saving, performance predictions, reducing emissions, and ship optimization.

One of the main challenges the engineers faced said Azcueta was to compare fairly dissimilar hull shape candidates without the aid of a Velocity Prediction Program, where all hydro and aero forces are balanced. With the complex sail plan for the EcoClipper 500, which consists of three square-rigged masts, a maximum of 29 sails (including stunsails), and the maximum sail area being around 1580m2, the generation of a full aerodynamic model was out of the scope of the project. Therefore, sail coefficients for similar sailing vessels found in literature had to be used, to give a relationship between the driving force, side force, and heeling moment, to enable accurate calculations to be made for the hydrodynamic performance of the hull candidates.

Another detailed investigation was aimed at finding the best possible position to install the hydro-generators that will provide the electricity requirements of the vessel. Velocity maps around the hull were analyzed to find the locations with the most homogeneous and higher speeds for the best performance of the turbines.

Using these advanced engineering capabilities, EcoClipper reports that it is further advancing the sustainability of the project. The company’s previous research showed that the most sustainable way to transport cargo and passengers is using a traditional design of vessels, the Clipper ship, with square-rig sails. EcoClipper previously reported that it is examining the financial market to build its first ship.

 

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https://www.maritime-executive.com/article/cape-horn-engineering-refines-designs-for-sail-powered-cargo-ships


gemini news
Gruber in front of his good friend Betzy. Photo: Helge Stranden, UNINETT / Sigma2

PUBLISHED JUL 2, 2021 2:06 PM BY GEMINI NEWS

 

SINTEF researcher Andrea Gruber crunches numbers – with good help from the supercomputer Betzy. With an infinity of calculations that are linked together, the researchers now provide answers to what is needed for the well-known chemical ammonia to become a climate solution for large parts of shipping.

The chemical has the ability to remain liquid at room temperature at moderate pressure levels, such as in ordinary gas cylinders. The climate-friendly alternative hydrogen, by comparison, requires a temperature lower than minus 253 degrees Celsius to stay liquid.

In addition, we already have both production opportunities and a distribution network ready for ammonia. This makes the solution easy to use for large parts of the world. Ammonia can be produced with completely renewable energy sources, or with carbon capture and storage from natural gas.

Because pure ammonia burns poorly and is difficult to ignite in an engine, the idea of ??the researchers is to use the waste heat from the combustion process to partially decompose the ammonia. Ammonia consists of one nitrogen atom and three hydrogen atoms. After the decomposition, we are left with fuel that consists of ammonia, nitrogen and hydrogen.

The hydrogen content in this fuel helps to kick-start the combustion process well, with good help from large amounts of heated air from the surroundings. It provides movement and propulsion in the engine’s well-known thermal process.

“The fact that the ‘working medium’ in this combustion is air makes it quite simple and cheap to scale up the process, so that it can be adapted to the largest cargo ships. For battery-powered ships or vessels that use power from fuel cells, it is a lot more difficult,” says Gruber. “Unlike the electrochemical process in a fuel cell, which is also an interesting alternative in smaller ships, the internal combustion engine utilizes ‘all’ the air and not just the oxygen content (~ 22 percent),” Gruber adds.

Animation of the flame (red) burning through the turbulent mixture of ammonia, hydrogen and air (green). The calculation is performed in a small (1 cm3) but representative proportion of the entire combustion chamber by solving differential equations of almost 1 billion points. Animation: Andrea Gruber / SINTEF

Billions of calculations and useful waste heat

The supercomputer Betzy is the researchers’ most important tool in the search for the optimal combustion of ammonia. Betzy has five times the existing computing capacity of Norwegian researchers and has a total computing power equivalent to 43,000 “ordinary” laptops. Put another way: With a normal laptop, it would take 1,168 years to perform the simulations in this project.

The researchers have used 80 million computational hours spread over approximately three months from December 2020 to February 2021. The mathematical solution shows in detail how ammonia is burned in a ship’s engine compared to natural gas or pure hydrogen.

There are already natural gas (LNG) engines on the market, and with the simulation job done, the researchers have the exact data needed to redesign existing gas engines to run on climate-friendly ammonia. Thus, these calculations help us on the way to phasing out heavy oil from shipping.

“We have worked a lot with mathematical simulations of internal combustion engines before, but then we have had to collaborate with research environments in the US to be able to use computing power there. Now we have finally got the opportunity here in Norway,” says Gruber.

In practice, the researchers calculate how 19 chemical substances react with each other in 63 different elemental reactions – with different mixing ratios in a turbulent combustion process.

“What we know from before is how a certain mixture of fuel and air is burned without turbulence. But turbulence arises as an inevitable fact in any practical application of the combustion process. Getting more and more accurate information about this is absolutely essential for optimizing engines with regard to the best utilization of fuel and reducing emissions, but it also requires enormous amount of computing power,” says Gruber.

The next step is laboratory experiments 

The calculations have given the researchers important details about how the ammonia behaves under different combustion conditions and makes it possible to simulate virtual flames in a small but representative part of a combustion chamber.

Research shows that under normal operating conditions, pure hydrogen has far too high reactivity as a motor fuel and a tendency to ignite prematurely, while pure ammonia ignites and burns poorly.

“Neither of the two fuels is therefore favorable for the internal combustion engines. However, by utilizing waste heat from the ship’s engine, ammonia can be partially decomposed on board. Then we get a fuel mixture of ammonia, hydrogen and nitrogen,” the SINTEF researcher explains.

Such a process will be practical for two reasons: First, the engine’s waste heat is recycled to increase the energy content of the fuel, which improves the overall efficiency of the machine. Secondly, the combustion properties of the new ammonia / hydrogen / nitrogen fuel mixture will be very similar to what can be characterized as standard natural gas.

“This is important, because it means that it will be possible to adapt engines that are already in the current fleet to burn the fuel mixture,” says Gruber.

This article appears courtesy of Gemini News and is reproduced here in an abbreviated form. The original (in Norwegian) may be found here.

 

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https://www.maritime-executive.com/editorials/how-lng-fueled-engines-could-be-converted-to-run-on-ammonia


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